8I74T401500.010-1 B&R Output module

B&R Integrated Modules Overview

B&R (Bernecker + Rainer Industrie-Elektronik GmbH) is known for its highly integrated automation solutions, and its integrated modules combine multiple functionalities into a single, compact unit. These modules often include control, I/O, communication, and motion control capabilities, designed to simplify system design, reduce wiring, and improve overall system performance.

Product Detailed Description

As B&R offers a wide range of integrated modules, the following provides some general information and mentions common combinations of integrated functionalities:

• Functionality Combinations:

• Integrated Controller and I/O: Combines the core control functions of a PLC (Programmable Logic Controller) with digital and analog input/output channels.

• Integrated Controller and Motion Control: Integrates PLC functionality with motion control interfaces and functions for servo or stepper motors.

• Integrated Controller, I/O, and Communication: Includes PLC, local I/O, and various industrial Ethernet or fieldbus communication interfaces in a single module.

• Integrated Safety Functions: Some integrated modules also incorporate safety-related I/O and processing power for implementing safety functions like safe stop and safety door monitoring.

• Features:

• Compact Design: Integrates multiple functions into one unit, saving control cabinet space.

• Reduced Wiring: Integrated I/O reduces the need for external I/O modules and associated wiring.

• High Performance: Optimized hardware and software architecture for fast and precise control.

• Real-Time Communication: Supports real-time industrial Ethernet protocols like POWERLINK for fast and reliable data exchange.

• Easy Expansion: Typically expandable through B&R's modular systems like System 2000 or X20.

• Unified Engineering: All functionalities are programmed and configured using B&R Automation Studio.

Product Parameters

Due to the wide variety of B&R integrated modules, parameters vary by model. The following are some types of parameters that may be included. Always refer to the official datasheet for the specific model:

• Controller Characteristics:

• CPU type and performance.

• Program and data memory capacity.

• Real-time clock.

• I/O Characteristics:

• Number of digital input/output channels, voltage range, current capacity.

• Number of analog input/output channels, resolution, signal types (voltage, current, thermocouple, etc.).

• Motion Control Characteristics:

• Number of supported motion control axes.

• Encoder interface types.

• Pulse output types.

• Communication Interfaces:

• Number and type of Ethernet interfaces (POWERLINK, Ethernet/IP, PROFINET, etc.).

• Fieldbus interface types (CAN, PROFIBUS, etc.).

• Serial interfaces (RS232, RS485, etc.).

• Power Supply:

• Input voltage and current.

• Output voltage and current (for connecting external devices).

• Dimensions and Weight:

• Operating Temperature Range:

• Protection Rating:

• Mounting Method:

Product Advantages

• Reduced System Complexity: Integrating multiple functions into one module simplifies system architecture and design.

• Lower Costs: Reduces the number of required hardware components, wiring efforts, and installation time, leading to lower overall system costs.

• Improved Performance: Tightly integrated design reduces communication delays, improving the response speed and accuracy of the control system.

• Space Savings: Compact modular design saves control cabinet space.

• Ease of Maintenance: Fewer components and less wiring simplify troubleshooting and maintenance.

• Unified Development Environment: Uniform programming and configuration of all functions using B&R Automation Studio improves development efficiency.

Precautions

• Correct Selection: Choose the appropriate integrated module based on specific application requirements (control tasks, I/O count, motion control needs, communication protocols, etc.).

• Power Requirements: Ensure that the power supply meets the module specifications.

• Environmental Conditions: Ensure that the operating environment temperature, humidity, and electromagnetic compatibility meet the module's requirements.

• Correct Wiring: Follow the module's manual and wiring diagrams for correct electrical connections.

• Software Configuration: Use B&R Automation Studio for correct hardware configuration and software programming.

• Heat Dissipation: Ensure sufficient ventilation space for the module to prevent overheating.

Product Applications

B&R integrated modules are widely used in various industrial automation fields, including:

• Machine Manufacturing: Controlling various types of machines such as packaging machines, printing machines, plastics machinery, etc.

• Factory Automation: Used in production line control, material handling systems, etc.

• Motion Control Applications: Controlling servo systems, stepper motors, etc., for precise motion control.

• Robotics: As core components in robot control systems.

• Process Automation: Used for controlling and monitoring various industrial processes.

• Building Automation: Controlling HVAC, lighting, and other systems.

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